Q&A For PSA Nitrogen Generator
Q: What is Normal Condition?
A: We usually use the unit Nm3 or Nm3/h in which N means Normal Condition. That means the volume is converted to in condition of one atmosphere and 20℃.
Q: How long is the service time of carbon molecular sieve (CMS)?
A: We BROTIE cooperates with the word famous carbon molecular sieve (CMS) such as Kuraray and Takeda, Japan. The service time usually is 8-10years.
Q: Where shall be desiccant dryer be placed?
A: The desiccant dryer shall been placed before air buffer tank. If it is placed after air buffer tank but before PSA nitrogen generator, there will be no buffer for PSA nitrogen generator. Once inlet valve of PSA nitrogen generator opens, the gas demand is much higher than rated flow rate and it needs a buffer as near as possible to suffice the process. Otherwise the PSA nitrogen generator will “suck” from desiccant dryer and effects in impact of gas to it.
Q: Which factors contribute to performance of PSA nitrogen generators?
A: The key factors that contribute to performance of PSA nitrogen generators are carbon molecular sieve (CMS), gas distribution, adsorption pressure and adsorption periods.
For a certain type of CMS, the scientific gas distribution system contributes to higher utilization thus to bring down needed quantity of CMS and longer service life. Optimized system will make the equipment simpler and more reliable.
Longer adsorption period leads to lower purity of the product gas and higher recovery of compressed air as well as fewer switch times which helps to minimize powderization of molecular sieves. To raise adsorption pressure will enlarge adsorption capacity of CMS and get higher purity of product gas. However, due to limit of adsorption capacity, too high pressure will consume too much energy and will be not economical while the purity goes down.
Q: How does BROTIE ensures its product quality?
A: BROTIE quality management system is strictly executed. The feedback system enables BROTIE to improve its product quality and to prove and compare its parts suppliers to ensure every part of the products is of good quality. Experienced and well-educated workers incarnate the perfect manufacturing techniques to BROTIE products.
Q: Which features do BROTIE products have?
A: BROTIE air separation solutions are more reliable, more economical and more convenient.
We BROTIE choose qualified and time proven suppliers instead of manufacturing the parts by ourselves. The main parts BROTIE nitrogen generators are made by world famous molecular sieve manufacturers such as Kuraray and Takeda. The CKD brand pneumatic control valve can operate more than 3 million times without leakage, which means more than 7 years continuous operation. The SMC brand solenoid valve has a working life of hundreds of million times. The control system incorporates Mitsubishi PLC and controls the system precisely.
Q: Does operation to the generator need attention?
A: the generator is PLC automatically controlled and needs no attention during operation. Remote control can be realized. Control to peripheral equipment including air compressor and refrigerant dryer can be integrated to enable one switch operating the whole system.
Optional BROTIE intelligent monitor and control system enables flow, purity and pressure online display. It reminds the operator to do routine maintenance to the system and indicates trouble-shootings. And the whole system can be operated by single touch.
Q: Is maintenance to the system easy done? Does this job need specially trained people?
A: routine maintenance to the system includes replacements to filter elements of the air purification system and maintenance to air compressor. The filter elements shall be replaced after 6,000 to 8,000 hours according to working condition. Maintenance to the air compressor includes replacements to air/oil filter elements after 4,000 hours, oil separator and lubricant oil after 8,000 hours. The maintenance is easy to handle with simple training.
Q: How about warranty policy of BROTIE?
A: generally BROTIE offers one year warranty to the products purchased from us, which means not only nitrogen/oxygen generators but also related equipment. BROTIE is responsible for after-sales services to nitrogen generators and related equipment offered by us. The after-sales services include documentation of user and its equipment, periodical surveys, maintenance instructions, consultations and trouble-shootings. There is no time limit to our after-sales services since BROTIE nitrogen generators have long life cycles.
Q: Can overseas customers get prompt response from BROTIE?
A: Experienced professional team of BROTIE is self-activated and ready to support our customers. Overseas customers get BROTIE response within 24 hours. After commissioning and training, BROTIE support team remind operators of customers’ side to do routine maintenance to the system periodically.